Computational Fluid Dynamics (CFD) Modelling

HRL brings over 20 years of experience in Computational Fluid Dynamics (CFD) modelling. CFD is the cutting-edge science of simulating fluid flow, heat transfer, and mass transfer in complex systems using powerful computer algorithms. In front end engineering CFD is a computer aided design technique to screen different design geometries. It has become an indispensable tool across various industries due to its ability to provide in-depth insights and predictive capabilities.

Why CFD?

In an era driven by data and precision, CFD offers a crucial advantage: the ability to analyse, optimise, and refine fluid dynamics and temperature distribution within your industrial processes. By harnessing the power of CFD, you can enhance operational efficiency, reduce costs, and make data-driven decisions that give you a competitive edge. Let's explore how our CFD modelling services at HRL can help you achieve these goals.

Our specialised CFD simulations cater to a wide range of industries, including ventilation of thermal enclosures, HVAC systems, telecommunication, gasification, cement and minerals, combustion optimisation and emissions reduction. Our solutions provide valuable insights into fluid and energy flow, helping you to make data driven decisions and even optimise your operations, enabling you to enhance efficiency, reduce costs, and bolster performance. At HRL, we understand the critical importance of data-driven decisions. That's why our predictive CFD modelling empowers you to proactively examine and refine your systems, ensuring they operate at their peak potential.

Challenges

• Understanding and optimising the distribution of fluid flow and thermal energy in complex industrial equipment.
• Troubleshooting combustion issues, such as air/fuel ratio, adverse temperature profiles, and emissions.
• Designing and optimising equipment for efficient material handling.
• Evaluating prototypes and concept designs iteratively.
• Assessing the feasibility of alternative fuels in industrial processes.
• Anticipating and mitigating potential issues in industrial processes before they occur, requiring predictive modelling insights.

Solutions

• Utilising advanced CFD modelling to optimise fluid flow for greater efficiency and reliability.
• Conducting comprehensive CFD simulations to achieve uniformity in heat and mass flows, leading to enhanced system performance.
• Leveraging CFD modelling to resolve challenges in combustion processes, optimising energy efficiency and combustion stability.
• Employing CFD simulations to design and fine-tune equipment for efficient material handling, reducing downtime and improving productivity.
• Applying CFD modelling to enhance the performance of novel equipment designs, ensuring optimal operation and safety.
• Utilising CFD modelling to assess the viability of alternative fuels in industrial processes, providing valuable insights for sustainable energy solutions.
• Leveraging advanced predictive CFD modelling to proactively identify and address potential issues in industrial processes, minimising downtime, and optimising performance.

Applications

• Industrial Process Optimisation: Use CFD modelling to optimise fluid flow, temperature distribution, and conveying of particles in various industrial processes, enhancing overall efficiency and performance.
• Energy Systems Analysis: Apply CFD simulations to analyse and improve energy systems such as HVAC systems, combustion processes, and power generation, leading to energy savings and reduced environmental impact.
• Product Design and Development: Utilise CFD modelling to inform the design of new products and equipment, ensuring they operate efficiently and meet performance requirements.

Benefits

HRL’s extensive expertise in CFD modelling benefits clients by:

• Enhanced Performance: Our CFD modelling enables you to optimise processes and equipment, resulting in improved performance, increased efficiency, and reduced operational costs.
• Data-Driven Decision-Making: Gain valuable insights and predictive capabilities to make informed decisions about your industrial processes, ensuring proactive problem-solving and future-proofing.
• Cost Savings: Identify and address inefficiencies, reducing energy consumption, minimising downtime, and avoiding costly repairs or modifications.
• Environmental Impact Reduction: By optimising processes, our services help reduce emissions and environmental impact, contributing to sustainability goals and regulatory compliance.
• Competitive Advantage: Stay ahead of the competition by leveraging our expertise to design and operate systems that outperform industry standards and meet evolving customer demands.

Partner with HRL to embark on a journey of continuous improvement and elevated efficiency through the power of CFD modelling.

Click here to download our CFD Modelling services flyer