Minerals and Mining
Minerals and mining processing companies face pressures from multiple stakeholders to operate safely, maintain and grow profitability in a volatile global market, and improve sustainability.
At hrl:, we understand your challenges. Offering trusted expertise as your long-term partner, together we can transform your business performance by improving your asset reliability, optimising your operational efficiency, and delivering long-term sustainability.
Who we work with
- Delivering safe and reliable operations
- In a volatile market, pressure to deliver positive cash flow
- Managing costs yet accessing the right capability to improve profitability
- Trusted technical specialists to solve your difficult problems.
- Proven experience having partnered with many mining and minerals companies (e.g. Rio Tinto, Alcoa, Iluka)
- Track record of creating millions of dollars of value in cost reductions, avoidance, and process improvements.
- Experience across multiple resources (e.g. coal, copper, bauxite, alumina, aluminium, mineral sands, silicon, iron ore, lithium/spodumene)
- Safety of equipment and people
- Keeping the plant available one day's downtime can cost millions of dollars
- Unreliable services such as air steam and water
- Budget pressure to reduce operations and maintenance costs
- Pressure to improve performance with not enough resource
- Trouble-shooting and failure analysis of operating equipment eg dredgers, reduction kilns, smelters, calciners, waste gas incinerators, heat recovery units, etc
- Implementing process and technology solutions to reduce costs, manpower and improve production.
- Laboratory analytical services to manage quality and optimize productivity. Adding value to by-products (e.g. optimising the generation of high-value activated carbon, briquetting to reduce processing losses).
- Remaining plant life assessments and risk-based inspection programs.
- Ensuring all statutory obligations of the business are fulfilled.
- Understanding the risk appetite of your organisation and designing your process to reflect that.
R & D Leader
- Safe operations in R&D
- Pressure to justify existence by delivering incremental and break-through improvements to processes
- Budget pressure means limited funds for the right experts in-house or through partnerships
- IP is competitive advantage it cannot leak
- Expert routine and non-routine analytical testing outsourcing service to improve productivity and methods. Laboratory, pilot-scale, and desktop process development.
- Laboratory and pilot-scale testing, drying, milling, calcination, reduction, hydrothermal processing.
- Process design, modelling and optimisation, engineering and cost studies.
The future of Minerals and Mining
Mineral processing plants need to economically and sustainably separate valuable minerals from waste. Numerous challenges exist for the optimisation of mineral processing plants in a cost-effective and energy-efficient manner.
At hrl: we recognise that the challenge in improving the overall process is that making even small changes to optimise one section of the flowsheet can have unintended or unwanted impacts on several other sections. The key is to understand exactly what is happening within each area of a plant and with each aspect of the processing being undertaken, which requires a high level of holistic expertise.
At hrl: that's exactly what we deliver, with experience across multiple industries, including coal, copper, bauxite, alumina, aluminum, mineral sands, silicon, iron ore, and lithium/spodumene. Unlike other service providers, we have decades of practical experience and unique high-tech testing capability along with advanced modelling techniques.
Over the years, we have partnered with some of the world's most reputable resources companies to solve problems and create millions of dollars of value including Rio Tinto, who consider us a strategic network partner.
When it comes to Minerals and Mining, you can count on hrl: for Reliability, Efficiency, and Sustainability.